Sustainability
Upcycled Ingredients Cross $1B in Retail Sales
Spent barley, pulp, and trim find homes in chips, pasta, and bars.
By FTW Editorial·May 20, 2026·5 min read

Upcycled ingredients — spent brewer's grain, fruit pulp, vegetable trim — crossed $1B in US retail sales in 2025 and are projected to double by 2028.
What happened
ReGrained, Pulp Pantry, and Renewal Mill all expanded national distribution in 2026. PepsiCo's Sabra brand launched a hummus made with upcycled chickpea aquafaba. The Upcycled Food Association now certifies over 600 products, up from 100 in 2022.
Why it matters
Upcycled is the rare sustainability claim that consumers immediately understand AND that delivers margin to the brand (lower input costs). It also has regulatory tailwinds — California and EU food-waste reduction targets favor it.
Market impact
Expect upcycled to be a default ingredient strategy for most CPG R&D by 2027. Co-manufacturer supply chains for spent grain, pulp, and trim will become a competitive moat.
Consumer insight
Consumers reward the 'rescued food' narrative more than the 'sustainable' one. Specificity wins — 'made with spent brewer's barley' converts better than 'upcycled ingredients.'
Strategic takeaway
If you have an R&D pipeline, set a target for 20% of new SKUs to incorporate an upcycled ingredient by 2027. The cost-of-goods advantage compounds.
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